Some of you had said that you would like to know how things went with the 36# wing that I somehow put the holes in so here it is.
I want to explain that I had borrowed the entire BP/wing set up from my LDS to try it out because I had heard how much better they were than a traditional BC - particularly the halcyon brand. So they lent me the system on goodwill free of charge (the wing itself was brand new). After I tried it I was immediately impressed and decided that I had to have it! While cleaning up my gear I noticed the holes in a wing that didn't even belong to me, after my first and only dive with it!
I'm quite discouraged that the wing was damaged so easily. I have no idea how it may have occured. If I could remember a point where it may have been compromised I don't think I'd be so dissapointed because equipment does break and get damaged, thats all part of using stuff. The only way I can even imagine where it may have occured is that it somehow got pinched in transport but its not like a jammed it into my bag or anything like that. The holes are on the underside of the wing opposite of the rear dump valve near the back, nowhere near the BP, bolts or any metal parts.
After a little research I've found that I'm not the only one who has had a problem with holes in these wings (not just this thread). I've heard that many renforce the wing by covering it with something. I compared the halcyon wing with my zeagle tech wing and the zeagle material is thicker and also 2 layers (a bladder inside a cordura liner) where the halcyon is a single peice of lined cordura.
Anyway, back I went to the LDS with my head hung low with the fact that I screwed their wing up. They talked to halcyon and were told that they couldn't warranty it because the warranty doesn't cover punctures. We agreed that since I damaged it I needed to pay for it. She gave me a smoking good deal on the entire system (even though I had a hole to deal with) and set me up with a means to patch it up with some aquaseal. It would have been fair to have charged me cost for the wing but I'm sure I got the whole works for well below cost (BP, harness, D rings, STA, tank straps, wing - oh yes, 1 tube of aquaseal too). I'm happy with my LDS - they came through.
I took UP's advice and thought I'd try to see what halcyon would do if I dealt with them directly. After a short explanation about what happened I got the same type of reply - they won't warranty punctures (also won't advise on how to repair BTW).
So thats my story. I'll patch up the wing and hopefully get many years out of it but won't expect much. I think it will be fine for normal diving to rec limits providing I can keep the holes air tight. I hope to get into doubles one day and if this were the wing I'd be using for deep deco dives I don't think I'd rely on it. Maybe I just had a bit of bad luck but I seriously doubt that I will buy another halcyon wing.
let me know if you'd like more details. I tried to keep this post short (believe it or not!)