As a former reg tech for an Aeris dealer, I can confidently make two statements about the Ion/Pro regs. First, the AT400 is a damn fine first stage. I don't like DVT technology because the huge majority of them make an objectionable hissing noise when you breathe on them. I've had several customers ask me to remove the DVT, which I've done to their satisfaction. It can be done safely, so that's not a problem.
Secondly, and much more importantly, it seems that the poppet springs on both the Pro and the Ion second stages have a problem with weakness. Aeris is aware of this and has supposedly addressed this problem by strengthening the spring. The symptom: an uncontrolled free-flow that can only be stopped by closing the tank valve. I've had this happen on my bench with five or six different Ions and one or two Pros. They both use the same spring. The fix for all of them has been to replace the spring. When adjusting many, many Pros, I've had problems getting the right balance between cracking pressure, poppet sealing, and demand lever rattle. Seems if you adjust the orifice enough to make a good seal, the cracking pressure is higher than recommended in the service manual and/or the demand lever rattles when you shake the second stage, which is contrary to service manual guidance. Again, replacing the spring fixed this problem about 98% of the time. The uncontrolled free-flow seems to be more of a problem in the Ion than in the Pro, but still it can be the problem.
My advice if considering an Ion or a Pro: Make damn sure it has a "new" spring in it and try to get it to go into uncontrolled free-flow before you dive with it. I was able to get it to go uncontrolled by turning the adjustment knob fully counterclockwise and putting the venturi adjuster in the minimum setting. Depress the purge button and see what happens. With the knob fully CCW, don't be surprised to hear a slight hissing leak--that's normal for a properly-adjusted second stage. That leak should stop when you turn the knob CW no more than 1-1/2 turns. The last place you want to be if you get an uncontrolled free-flow is under water, so make sure your reg won't do that before you dive.
Good luck!