Manure and food waste digester fatality - Stockton, Illinois

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DandyDon

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Lots of unknowns here, but it sounds like he was attempting work beyond his equipment and abilites.

“For whatever reason, he relayed to her through radio communications that he was taking his helmet off. So when she pulled the rope up, the helmet came up.”

Quad Cities contractor dies in digester dive
A Quad Cities man who was an experienced scuba diver died last week during a dive to repair a broken cable at the bottom of a million-gallon anaerobic digester, where cattle manure and food waste generate biogas.

Bob Baenziger Jr., 54, of East Moline, died around 10 a.m. June 8 when he was unable to return to the top of the liquid in the tank at Sievers Family Farm in Stockton, said New Liberty Fire Chief Chad Petersen.

“As his fiancee was trying to pull him up, there were complications and he didn’t surface,” Scott County Sheriff’s Capt. Joe Caffery said. “For whatever reason, he relayed to her through radio communications that he was taking his helmet off. So when she pulled the rope up, the helmet came up.”

A team of commercial divers from Chicago later recovered Baenziger’s body from the tank.

The State Medical Examiner has done an autopsy on Baenziger, but does not yet have results about his cause and manner of death.

Because Baenziger was a self-employed contractor, he was exempt from Occupational Safety and Health Administration (OSHA) inspections, Iowa OSHA Administrator Russell Perry said. The farm, which has 10 or fewer employees, also doesn’t fall within the purview of the worker safety agency.

“Therefore, the investigation will be closed with no further action,” Perry said.

The incident was originally described as happening in a manure tank, but it was in one of the farm’s two digester tanks, where cow manure and food waste are used to create methane, which can generate electricity and heat.

The Sievers’s digesters, operated since 2013, are one of four on-farm digester systems in Iowa.

The same day Baenziger died Gov. Kim Reynolds signed into law a bill that allows on-farm digesters, rather than open-air manure pits, at animal feeding operations

Owner Bryan Sievers did not return a text and call seeking comment about Baenziger’s death.

Sievers told The Gazette in April the temperature in the tanks is maintained between 99 and 105 degrees to encourage bacteria and microorganisms to breakdown the waste into biogas.

There is some question after Baenziger’s death whether the temperature in the tank was 120 degrees or more when he went into the tank with full scuba gear and an oxygen tank.

New Liberty Fire Chief Chad Petersen, who was one of the first emergency responders on the scene, said the water at the surface of the tank was 120 degrees, which was too hot for the commercial divers brought in from Chicago to recover Baenziger’s body.

“We were not anticipating that kind of heat,” Petersen said. “We knew at that point in time we had to do something different.”

Peterson, who also is a volunteer with the Bennett Fire Department, called in neighboring fire crews to haul nearly 100,000 gallons of water from a nearby quarry to cool the tank.

After adding the water, the foam at the top of the digester dissipated and the divers could see Baenziger’s body, floating above several feet of manure/food waste solids at the bottom of the tank and were able to make the recovery, Petersen said.

Frank Frosolone, owner of Northern Divers USA, the company that recovered Baenziger’s body, said it did not appear Baenziger had on proper gear for a dive into liquids contaminated with manure and food waste.

“It’s a contaminated dive, so we had to use specialized suits with double seals and triple backup air supply and communications. You got to have the right stuff,” he said. Frosolone said he did not think Baenziger was using protective equipment, such as a harness or a backup air source.

“He didn’t have any of that stuff,” he said.

Baenziger was an experienced diver, trained in the U.S. Army, who had done commercial dives at offshore oil wells 20 years ago, said his mother, Linda Baenziger, of Davenport. More recently, Baenziger had completed dives at a nuclear facility and on the Mississippi River, she said.

“He did a lot on the river,” said Quinton Baenziger, Bob Baenziger’s son, from West Des Moines. “If a barge would get a rope caught in its prop. He would do that. Or repair a hole in a barge itself. He had experience doing underwater welding.”

Baenziger’s primary job was as an independent contractor, who installed insulation and windows and did other major and minor home repairs.

Baenziger’s fiancee, Eliza Bisbee, who was there when the accident happened, said he “loved golf and anything water. Jet Skis, tubing, just floating, fishing.”

Unusual farm accident
Hundreds of farmers and farm workers die each year from work-related injuries. The U.S. Centers for Disease Control and Prevention reported the farm fatality rate in 2017 was 20.4 deaths per 100,000 workers.

Transportation incidents, including tractor rollovers, are the leading cause of farm deaths.

Baenziger’s death and the 22-hour recovery of his body from a digester tank was a first for many of the law enforcement officers and rescue personnel.

“We do respond to farm-related accidents, but typically they are a tractor that overturned in a ditch or a combine fire. Sometimes there’s an entrapment in a grain bin,” Caffery said. “When the call came in and it was a million-gallon manure pit, that was a new one for me.”

T. Renee Anthony, a University of Iowa professor of Occupational and Environmental health, said any time farmers make repairs in a confined space, such as a digester or a grain bin, they need to test the air to determine potential contaminants, make sure the repair person has the proper gear and figure out how they will get the person out if there’s an emergency.

“Nobody wants to have a fatality on their farm,” she said. “Every farmer that has a digester or manure storage needs to know there are life and death consequences of going into those spaces.”
 
Three clear acute hazards:
  • hyperthermia due to the 50 C liquid,
  • no breathable atmosphere inside the tank, and
  • "he was unable to return to the top of the liquid in the tank" - so possibly a buoyancy issue, maybe caused by the layer of foam mentioned later in the article.
Human defence against high environmental temperatures is basically to sweat and cool by evaporation. In a dry suit, this doesn't work. Also, diving in liquids less dense than water (e.g. oil or foam) mean that it may not be possible to float to the surface, even with buoyancy devices inflated and weights dumped.

Then there is the risk from the contaminated liquid, but that would make you sick following the dive,

The part about removing his helmet I can't understand, as there wouldn't be a breathable atmosphere in the tank, and it doesn't make sense if he couldn't surface.
 
That sounds incredibly horrific - especially without proper contaminated water gear. Holy crap. (edit: no pun intended.)

The part about removing his helmet, a few thoughts:
- Early reporting is often full of confused information and miscommunications so who knows what really happened
- Maybe he was diving a helmet or FFM which had a problem and he tried to switch to a normal regulator / bailout bottle?
- Maybe he was disoriented
- Maybe the helmet was entangled and he thought he could dislodge it by removing it for a minute?
 
The other confusion for me . . .was the rope tied to his helmet?
 
The other confusion for me . . .was the rope tied to his helmet?
Yea I don’t understand why you would do this? Is that a standard in some configurations?
 
Yea I don’t understand why you would do this? Is that a standard in some configurations?

I really don't think so
 
The other confusion for me . . .was the rope tied to his helmet?
Based on the inital story, it would seem so.
Yea I don’t understand why you would do this? Is that a standard in some configurations?
I wouldn't know how standard it might be, but if the diver wears a full helmet with voice communication to the tender, then the comm-line would be attached to the safety rope and air supply hose at least until they are close to the diver. Having them remain together might have been a shortcut or it might have been designed that way to ensure the comm-line did not get tangled or pulled loose. The big question to me is why would he remove his helmet before a full, safe escape?
 
Based on the inital story, it would seem so.

I wouldn't know how standard it might be, but if the diver wears a full helmet with voice communication to the tender, then the comm-line would be attached to the safety rope and air supply hose at least util they are close to the diver. Having them remain together might have been a shortcut or it might have been designed that way to ensure the comm-line did not get tangled or pulled loose. The big question to me is why would he remove his helmet before a full, safe escape?

It makes a bit more sense if the "rope" becomes the "comm line".
 
Wow. I speculate he must have figured he was Jack of all trades including some diving so just go fix that too. I coincidentally just saw a Modern Marvels episode about one of these tanks for episode about dealing with stink. The tank was massive and fed by an incredible amount of animal waste produced daily. I think the tank I saw was 20 feet deep.

I dont know how you could see anything or orient where you are.

I would have to think that 100000 gallons of water meant the original contents were now all around the outside.

I also used to live in 3 of the Quad cities including on the Mississippi River. With the currents and that in the river, it would be challenging just to do the river work he did.
 
Wow. I speculate he must have figured he was Jack of all trades including some diving so just go fix that too. I coincidentally just saw a Modern Marvels episode about one of these tanks for episode about dealing with stink. The tank was massive and fed by an incredible amount of animal waste produced daily. I think the tank I saw was 20 feet deep.

I dont know how you could see anything or orient where you are.

I would have to think that 100000 gallons of water meant the original contents were now all around the outside.

I also used to live in 3 of the Quad cities including on the Mississippi River. With the currents and that in the river, it would be challenging just to do the river work he did.
This must have been a huge tank. The text says "a million-gallon anaerobic digester". I've no feeling for the approximate dimensions, but if that's correct, the thing could have been 40 or 50 feet deep.

Even though he sounds like a very experienced commercial diver, none of that would have prepared him for diving somewhere like this. Immersed in 50C water in a sealed dry suit, I suspect he would have succumbed to heat stroke fairly quickly.
 

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