divinh
Contributor
Hinge hole...
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I'm guessing an IQ Lite pack?
I've got a NOS IQ Lite here with the grey finish on the buckle (annodizing?). Possibly a newer version given the picture posted up-thread. The metal at the hinge seems significantly wider around the hinge pin on mine. My buckle also has 3 broad teeth on the belt-side tip of the lever that mate up to corresponding voids in the back of the buckle - the webbing isn't held by a "pinch" per-se, but but by being pushed down into the 3 recessed voids by the teeth.
Since it is not in use yet, I can't report on durability. But it doesn't look too hard to tweak a bit and snug things further.
My guess is that when you started looping the second layer of webbing in there it put a huge amount of force on the hinge pins ...