I'll have to give that a whirl come VIP time.
I used UHMWPE but Nylon is also a good choice. Plastic cutting boards would work if you don't have a commercial plastics supplier nearby.
The challenge is cutting the blocks accurately enough (width and parallel). Woodworking machinery (not hand held) like table saws, chop saws, and router tables can do the job with the right fixtures. These parts are small so can be very dangerous to work with. Of course it can be done with woodworking hand tools if you have those skills.