Hoosier
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Hank49:I've had better luck making a straight, perpendicular cut rather than rounded. If I try to round the end, so it'll slide into the buckle easier, it frays much quicker, even when you melt it or whatever, because of more exposed multi strands I guess on the side. And, the webbing is narrow enough to fit the buckle anyway so it doesn't need to be rounded.
I agree with Hank49.... Been there done that. Always, to be simple is better option. I am using a razor, soldering iron, super glue for closing the job.