John. It is difficult to fathom why on such an attractive reg as yours, the designers at USD in their wisdom, made a half inch pin gauge sealed by a washer - o ring. It reminds me of a farmer fix. There may well have been a staff reshuffle that led to the manufacture of a five eights nut plug - o ring which would obviously seal without a washer. The countersink idea although satisfactory, for tank necks, is not ideal, certainly if the o ring is to often frozen due to air dumping for nitrox fills etc. I don't remember seeing it much on regs. Your posts are analytical and precise, a step by step procedure even if somewhat cootish. I can hear the cogs turning. Had the dilly dallying continued I would have suggested brazing. To future writings and readings and fiddling. Emil.