Hello ReefRat,
Thank you for your very kind words. I'm very happy to hear your BA performed well.
The wet breathing could be any of a few things. But let's start with the easiest to check and work our way from there. The mouthpiece: I realize I'm the one who handed you that "mold your own bite" mouthpiece, but make sure it's not leaking. Cinching the tie wrap too tight can result in a distorted seal. Another thing about a custom mouthpiece is they tend to be longer and hold the regulator further away from the mouth than usual. This is not a problem in most postures, but as you were having issues while your head was tilted, perhaps extra torque was causing a small leak between the mouthpiece and your lips.
A little more difficult to diagnose, but more likely is the exhaust diaphragm. If I remember correctly, you have the older style tee. That will make this next step easier. Remove the tee, and if you don't see anything obviously wrong like a tear, fold or foreign object holding it open try this: (when no one is looking) make a seal with your mouth around the exhaust flange and attempt to blow air past the exhaust diaphragm into the case. If you can blow into the case, then you have a bad exhaust diaphragm or perhaps a defect in the case.
If the above does not isolate the problem, then the main diaphragm may be leaking. Put the palm of your hand over the still uncovered exhaust flange and make a seal to eliminate the exhaust diaphragm. Still leaking? Then most likely there is something wrong with the diaphragm either through a defect, or the perhaps it is slightly misaligned.
Two remote possibilities are the adjustment knob seal and a defect in the case.
One small point for clarity. Lever height is very important in these regulators. Unfortunately, unless one has a new style lever (I think ReefRat's does) then having one of Herman's ultra-cool
http://www.scubaboard.com/forums/do...apro-lever-height-adjustment-tool-review.html you can only guesstimate that it is correct or compensate by using the orifice adjustment-which can lead to problems is you're not careful. Click the link for the long, boring explanation.
The bastard who sold you this regulator should have checked all that-I would take it back to him and get my money back if I were you.
Enjoy your new regulator, don't worry about the "character" marks you put on it-that's what makes it unique to the owner. PM me if you haven’t resolved the leak or just post it here and one of the other Usual Suspects might have an idea I'm missing.
Again, thank you.
Couv
p.s. Halo has a good point. A MK 5 or MK 10 might be just the companion you need for that BA. I just so happen to know someone who has some for sale.