Mike,
I really didn't want to restart this discussion, but since you asked:
2. I agree with you on the benefit of nitrox in multiday repetitive diving, but considered this as part of the increased bottom time.
3. From the Atomic Aquatics user manual:
At time of purchase, you must decide if this regulator is to be used with EAN or standard compressed air. If you desire to use EAN, this product must be dedicated for EAN only and identified as such. Do not switch between EAN and standard compressed air, as compressed air may contain traces of hydrocarbons which could contaminate your regulator system with potentially flammable residues incompatible with EAN. If you use or test this regulator with compressed air, it must be re-cleaned before EAN use.
From the Aqualung user manual:
...if a regulator has had use with Grade E breathing air, it should receive a standard overhaul including ultrasonic cleaning with a detergent solution that removes hydrocarbons, prior to being put back into nitrox service.
Mares and others have similar statements.
4. Of course switching between O2 compatible air (which I presume you mean with "mod Grade E"...) and nitrox is no problem. But most standard air is Grade E, which is not O2 compatible. So repeated switching means repeated introduction of hydrocarbons, ergo repeated combustion. The question is how this impacts your reg in the long term and that is where facts lack and opinions differ.