Johnoly
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Since it will be empty upon arrival,,,how do you plan to fill it and will the " filler " require a VIP charge?I have a specific question..... and figuring it out
I'll avoid the whole size question, but just relate about my fill logistics. I dive with a 6cuft pony with a short 8 inch LP hose & button gauge and I do travel with it in a suitcase valve removed. I also bring my own transfill whip on vacation. On the 1st day of the land based trip, we order an extra air cylinder and 3 of us do our initial pony air fill in the 2300 range. Then switch to our regular dive #2 tank of that day's 2-tanker and top off our individual pony's getting to 2900+. Due to the short hose, I only drop ~40psi, depressuring each day, your long hose maybe ~100/day & need a refill on day 3/4 or not.
Fill whip goes back into the dive bag with BCD, etc. If the pony is used (rarely) or needs top-off, then it's topped with the next day's #2 tank transfilled. We use the #2 tank because most people use less air on their #2 tank than their 1st tank of the day and you are usually shallower also. Last dive of the trip has us pull our pony's on the safety stop and breathe them down. When packing the gear for the flight home, we drain & remove the valve, & clear tape the opening with the standard TSA note rubberbanded to the cyclinder. In the whole trip, the dive staff never touches our pony. Again I'm ignoring size discussion and only talking logistics.