simbrooks:
Now there is a questions, are all polartec type fleeces the same? Are all thinsulate suits built the same? I am talking of the same thicknesses/weight here. From what i have read there could be differences in the composition/fibre attachment (cant think of the word now, fabrics arent my strong point) between different manufacturers even if the thickness/weight is the same.
No and no. Polartec makes a dozen different fabrics, their Classic series being what you typically think of as fleece. There are a number of cheaper fleeces on the market, but Malden Mills/Polartec is generally the best (best finish, most resistant to pilling, most compression resistant, etc). A fleece suit is really going to be more or less a fleece suit.
Thinsulate suits vary greatly. Diving Concepts makes a few.. they have TPS Thinsulate, TPS Thinsulate Extreme, TPS Stretch Thinsulate, and TPS Stretch Thinsulate Extreme. The non-extreme uses 100gm Thinsulate and the extreme uses 200gm. The non-stretch uses Type C Thinsulate, which is light weight "compressible" Thinsulate, and the Stretch uses Stretch Thinsulate.
The Type C is supposedly warmer than the stretch for the same weight rating. The DC suits are quilted to prevent separation, and have a layer of fleece on the inside. The non-stretch version has the stretchy material on the arms and on a wide waistband.
DUI uses Type B ("boot") Thinsulate, which isn't as warm per weight rating than Type C, but resists compression better so may be equivalent when your drysuit has a little squeeze on it. It may be a little better or a little worse, I dunno. DUI also has a thin fleece layer on the inside, but does not have any of the stretch material so you need more bulk in the arms and shoulders to get the same range of movement.
The Viking suits appear to be very similar to the DUI suits, but I don't know what the differences really are.
simbrooks:
The options i saw for thin undergarments in polartec mentioned the thinner ones were noted as "dry" and the write up concentrated on mentioning wicking to keep you dry, whereas the thicker (expedition set) were denoted as "stretch" and didnt have quite the same write up as the drying effect as much as the mobility, but the cost was considerably more for the stretch than the dry versions - yet they all seemed to give a little.
The thin fabrics (PowerStretch, PowerDry, N2S) are designed to be worn right on the skin and do a good job of wicking and drying quickly.
The insulating fabrics (Classic, ThermalPro, WindPro) are not designed to wick and they do a poor job at it. Wearing fleece insulation against the skin is not adviseable. These are fluffy fabrics designed as an insulating layer, but made to be worn with a wicking layer underneath.