Here is an update on the "streaming bubble" issue...
We are having a new insert molded with tougher tolerances, and that should alleviate this issue entirely.
That being said, to show you guys how little of an "issue" this really is, we went through all the stock and found the inflator that bubbled the most. We put that inflator on a BC and hooked it up to a regulator and put it in a tank of water.
When the test started, there was 2900psi in the scuba tank. As of now, 27 hours later, there is 2800psi in the tank.
This tells me that an inflator that is bubbling up badly is actually using almost no air during your dive - but I totally agree that it looks bad and is unacceptable.
We should have a complete remedy to the problem by the end of this month, but until then please understand that this is not a safety issue at all and is really purley cosmetic.
Thanks to all of you for your input. You have really helped us recognize and take take of the issue!
Scott