I have talked with many scuba technicians, and very few admit to including the HP spool o-rings in a typical service.
In our store, we offer two different "products" for regulators.
We have an "inspect and adjust" service where we visually inspect the complete regulator set, check/adjust the intermediate pressure, adjust the cracking effort, and fully test the regulator on an atmospheric flow bench. WITH REGARD TO THE HP SPOOL, with this service we simply submerge the pressure gauge/console and watch for leaks while we manipulate the gauge.
For our "rebuild service", we disassemble the entire regulator, properly clean all components, and replace all soft parts and o-rings. For this service, we always replace the entire hp spool assembly, which comes complete with o-rings already installed.
It is my opinion that the HP spool is likely the most fragile part of a regulator system. The spool is a cheaply made part, has extremely thin wall thicknesses, and is exposed to pretty extreme side loads in typical diving conditions. I personally try to avoid replacing those little o-rings whenever possible. It is simply too easy and too inexpensive to replace the entire spool.
Phil Ellis
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