Originally posted by kcbdiver
The freezing portion happens in the second stage and eventually travels to the first stage. This is why metal and titanium regs are popular for cold water diving. The metal and titanium are primarily in the second stage so that they retain heat from your breath to prevent freezing.
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Besides these circumstances, there is no moisture exchange in the action of filling a tank - only heat transfer.
On both these points I beg to differ.
Freezing is a problem with the first stage almost uniquely. Regs freeze simply because expanding air (by fundamental thermodynamics) cools significantly. Where there is the greatest pressure change, there is the greatest cooling.
If we consider the pressure change between tank and IP, and then IP and ambient, The difference (on a full 232 Bar tank) is 222 Bar, whereas IP - Ambient is about 9 Bar. If you look at divers in and out of very cold water (eg UK in the middle of winter) there is often visible ice on the outside of the FIRST stage. (IP = intermediate pressure, sometimes called interstage pressure)
Also, if you think about manufacturers claims that metal parts retain heat from your breath you will also quickly realise that these claims are entirely suspect. Think back to the OW course. Water conducts heat some 25x more efficiently than air. Put a large piece of metal in the water and breath on it. What is happening? What will win? heat transfered from exhaled air, or the 25x more efficient transfer from the water? I would bet that the body and internals of a second stage are far closer to the water temperature than 37°C.
Due to the cooling of the air as it expands in the second stage (a pressure change of 9 bar) there is some cooling, most regs have small heat exchangers on the inlet hose to stop the actual valve getting too cold (If you have an Apeks TX 40, 50 or 100 look at where the hose joins the second stage - that is the heat exchanger there just inside the plastic housing).
For cold water diving, favoured cold water regs (apeks, scubapro etc...) DON'T have much metal in their second stages. Scubapro and Apeks have large plastic bodies, with very small heat exchangers. However, they do have large metal first stages to conduct heat away. Scubapro take this further and have water flowing through their FIRST stage to activly bring it up to ambient water temperature to avoid freezing (Apeks go the other way and eliminate all water - if there isn't any water in there it can't freeze). If you can get to a large diving exposition where most manufacturers are present, talk to people like apeks, scubapro and poseidon (the big 3 for cold diving) and they will quite happily explain the physics of what happens.
The whole point of this post can be proven quite simply. Take a cheep second stage (for example the apeks T20 - it doesn't have a heat exchanger or any controls etc..) and put it on a top of the line first stage. Then go diving with it in extreem cold temperatures. When I did this with my T20 there was absolutely no problem, even though there was ice on my FIRST stage.
The second point (about moisture) is also wrong (although this point is just being pedantic). When you get a fill, you always get a certain ammount of moisture in the air. Compressors take in normal air, normally air is around 40-50% RH unless of course you are in the middle of the sahara desert where it is 0(100%RH is when the air can take no more moisture, 0 is totally dry) so these is a significant ammount of water in the air. Compressors have a chain of filters to get rid of a number of things, the most important being oil, and moisture, however, the two are never really 100% effective. Scuba air is never completely dry, although it is usually pretty dry. There is always SOME moisture there.
Jon T