Polycarbonate is MUCH safer than glass
The dive industry's safety standard for masks is woefully inferior to that required of $4 safety eyewear. Indeed most common plastic eyeglasses must meet higher standards!
Tempered glass is 5 times stronger than non-tempered glass. Glass has the advantage of resisting scratches because it is quite hard. But you cant have it both ways -- tempered glass is hard but very brittle -- it breaks.
ALL professional full-face masks and dive helmets use Polycarbonate (PC) lenses for increased diver safety.
All above-water safety eyewear is made from Polycarbonate because PC is more than 150 times stronger than tempered glass when measuring impact resistance. PC is ductile it bends but does not break. Bullet-resistant eye guards are made from PC, the most impact-resistant of all polymers.
The test for high-impact safety eyewear (ANSI Z87.1-2003) --
A 1/4-inch diameter steel ball fired at up to 204 MPH, with no lens breakage allowed:
-- Spectacle lenses: 102 MPH (150 ft./sec.)
-- Goggles: 170 MPH (250 ft./sec.)
-- Faceshields: 204 MPH (300 ft./sec.)
In 1985, before excellent scratch-resistant coatings for PC were formulated for automotive headlights, the leading scuba equipment companies agreed among themselves -- for the first time -- to establish an industry-wide safety standard for dive masks. But the company representatives settled for a "voluntary standard" that does not have to be followed. This standard was published through the American National Standards Institute (ANSI). Manufacturers put these stickers on some masks -- NOT ALL GLASS MASKS ACTUALLY PASS THESE STANDARDS, DESPITE WHAT THE STICKER SAYS --
-- This lens exceeds the impact test requirements of the
-- American National Standard Z86.11-1985. Impact resistant
-- lenses can break or shatter and cause injury to the user
-- if subjected to undue force or impact.
The "Z86.11-1985" dive mask test --
A 1-inch diameter steel ball dropped by gravity from 50-inches onto the lens, with no breakage of the lens. [talk about a wimpy test!!!]
However, NO mask with "fused-glass" corners (which didn't exist in 1985) passes "Z86" when the steel ball is dropped onto the fused corner. Glass shards are broken off the corners, leaving razor-sharp edges, which contradicts Z86.:no
Hard-coated PC lenses will scratch more easily vs. glass. But underwater, minor scratches are invisible as the refractive index of the PC lens and seawater are so close -- the water fills in the scratches, as it does for minor scratches on your plastic-faced gauges.
HydroOptix PC lenses are not made or tested to meet high-impact safety eyewear standards and should not be used as such. In fact we use a PC alloy that sacrifices some impact-protection to make our lenses more scratch-resistant. All that said, our lenses
are 20-times more impact-resistant vs. any glass recreational dive mask. A few divers have told us how our PC lens saved them from potential tragedy -- and had a severely scratched / gouged Double-Dome mask to prove their story. Our PC lenses are replaceable.