Okay, so I received all of the parts today and finished both of my lights, and took pictures of the last one to share. I also wrote up a little guide using the method we've been discussing in this thread, which will hopefully make things easier for anyone else who wants to mod their SL4!
Here's what you need:
- 1 Cree Q5 Module ($9.59 at DealExtreme w/ free shipping)
- 1" diameter conductive metal headset spacers, 6mm tall. I used 2x 3mm aluminum spacers because that's what I found on eBay. (These were about $2.50 each with shipping)
- Sandpaper to remove anodizing from spacers, if anodized.
- Electrical Tape
- Donor SL4
Got it all? Good, let's get started.
First, take the spring off the Q5 module, you won't need it. Then sand off the anodizing from your spacers to ensure good electrical conductivity (mine came off really easy). If you have bare metal spacers, great! If they are plastic, go back and read the instructions. You = fail.
I had to use two 3mm spacers to get the 6mm height I was looking for, but they weren't quite as wide as I wanted. I added some additional electrical tape until the ring dropped nicely into the light head. I put some cave line on the outside to help bulk it up, and cut my strips of electrical tape in half, putting those over the line. Be careful and don't cover up that nice conductive surface you just made and stick to the outside of the rings only. If you had some big o-rings kicking around, you could probably use those instead and just place them ahead of the spacers.
Alrighty, with that done, add your ghetto fabulous enwidended rings to the Q5.
Disassemble the SL4 and remove the old lamp assembly and reverse the batteries. You know the picture sticker inside of the light? Do the opposite of that. Negative terminal against the switch, positive coming out of the light. Drop the new LED module in, put things back together, sacrifice a lamb to the great God Ohm, and flick the switch.
Oooooh, perdy... 1.21 gigawatts of LED goodness!
Me likey.
Total cost for the upgrade: $15. Add a SL4 from Scubatoys for $20 and I dare you to show me a dive light under $35 that will beat this one!
I need to do a burn test still, but other estimates I've found say about 2-3 hours. I'm going to go o-ring shopping later in the week as I have a feeling that puppet27's o-ring idea will make the spacing cleaner, but this works darn well for low-tech and cheap.
-B