I would like to build a $43 NiMh HID canister where are the instructions. Please show me where I can get the info on how to solder the battery pack together. I would also need the info on where to get the dimensions for the canister. When I order these batteries or as you say cells which side of the cells should I have the tabs put on. Where can I order just 1 bulb and 1 ballast for a reasonable price ($100). I would have to order a starter pack from WA for $500 to get this price, right or should I just buy a head for $300 instead of making one. Can you also direct me to the plans where I can make the canister lid with the exact same switch and dimensions for holes. Mind you I'm still on a $43 budget. So for the average Joe like me who doesn't own a lathe and a milling machine how do I go about making this and not having it come out half assed. Please give details as I am mechanically inclined and think I can do this, just need a little help from someone like you who has made one. I realise you were talking $43 for just the battery pack but can you give me a figure on what it would cost me to build the entire light. $43 for the battery pack, $300 for the light head, how much you think it will cost me to have a tool shop make me 1 canister. I'm sure this wont be cheap because I happen to know they dont like to set up their machines for 1 or 2 stinking parts. So lets say we add $20 for the hunk of delrin and say a min of $75 for the canister and another $25 for the lid. Add another $15 for the switch and $3 for the compression fitting for the cord (strain relief). Oh one other thing add another $25 for the switch guard to be made. I want this to be just like their light remember not some half assed piece of garbage that I'm afraid to show even to the fishies. By golly I think you got something here I can make the light exactly like Halcyons and DJS for as little as $506. Worse case if I dont mind having a crappy canister I betcha I could make this for about $400. What a savings!!!! Please post your info asap as I'm ready to start building.
PS. I forgot to add in solder, connectors, wire, shrink tube, shrink wrap, fuse if you want one. I also forgot to add in the $10-$20 SS latches for the canister and the SS screws for the latches and switch guard and the $30 to $80 for the battery charger. Biggest thing I forgot to add was my time and since I dont know what some one would get paid an hour to make lights I will add in what I think my time is worth so lets say $25 an hour. If you dont care about your time and your doing this because you like playing around with new stuff, delete the $25 an hour.