the risk of a bad O2 flush and miscalibrating. Since very few divers, fewer instructors, and even fewer instructor trainers acknowledge that linear deviation is a thing, they usually don't calculate predicted mV output for calibration. This means you have no actual way of knowing if the system was purged properly and you are getting an accurate calibration on MOST machines *things like the APD, Poseidon, and Divesoft are less prone to a botched calibration*. So you only get a 90% purge on your unit, and because you're an ignorant f*ckhead and don't believe in linear deviation your cells are only 90% linear, so now you have a compounding issue where by the time you hit your 70ft stop and think you're breathing at 1.6, you're actually breathing at 1.6/.9/.9=2.0 and you do the funky chicken and oxtox. I don't care what the manufacturers say, they're trying to CYOA, it isn't because it's best practice, it's just easiest practice to not have to fully teach about how cells works and just tell the diver to calibrate on setup.
@rjack321 in general industry, devices are only calibrated when necessary and against known standards, typically annually. Their calibration is typically validated on a much more frequent period of either hourly, shift, daily, etc. but the calibration is verified, the unit is typically not recalibrated. This at least applies in the plant that I run which has over 1000 devices that are required to be calibrated for our ISO9001, AS9100C, and several customer specific requirements. Most devices are calibrated annually, some biannually, and they are verified at some more frequent interval. With the O2 cells I take this same approach. I calibrate in a known controlled environment, typically directly out of the O2 T-bottle, and then I validate calibration when I assemble. If the validation fails, then I will figure out why and determine proper course of action.