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Twice now I have had a tank hit a G250 hard enough to pop the cover off and yet there was no damage. [...}
This happened exactly as the material was engineered.
ScubaPro uses a high-impact amorphous nylon, which is a polyamide, as you correctly point out. Amorphous meaning that the polymer chains are not arranged in an orderly fashion. Most nylons are semi-crystalline, meaning they have regions where the monomers are arranged in a crystalline structure and regions where they are randomly entangled.
The crystalline areas provide strength and stiffness, while the amorphous regions provide toughness. Since ScubaPro uses an entirely amorphous polymer, they compensate for the reduced strength and stiffness from the lack of crystalline regions by introducing fibreglass into the polymer.
The result is something that is tough and strong at the same time, the holy grail so to speak.
I always imagine their polymer as a bit like a bowl of cooled down spaghetti: All entangled in itself and therefore super tough. Strike it all you want, it's hard to break it. Unfortunately the bowl of spaghetti isn't all that strong, so that's where my analogy ends...
The South African ScubaPro representative once told me a similar story:
He wanted to supply the Navy with regulators, but the military allegedly refused on the grounds that they were “just plastic.” So he drove over one with a truck, and it still worked. He got the contract afterwards. How much of that story is true and how much he made up, I don’t know. What I do know is that you can drive over one with a passenger car, and it will work just fine.
ScubaPro is leaps and bounds ahead when it comes to polymer usage. What others like Apeks or Aqualung use doesn’t play in the same league. It's rather straightforward to break one of their second stages. Dropping a cylinder on one would certainly do it.