I have an Aqua Lung Titan (bought second-hand so unsure of year of manufacture) that went into free-flow @ 33m. What would cause this to happen? The octo was fine @ this depth though so was it a setting on the dv that caused this? What exactly does the little adjuster do on a second stage and what is the ideal position for it? Cheers
It looks like the diagnosis here evolved pretty much to Chris having a freeze up. Additionally, his service report found some bad hoses and hose valves.
Here is a recent related story for you warm water people. My daughter (~35 OW dives) had a major 2nd stage Titan Aqua Lung free flow event on our first dive in Cozumel in June 2021. It is an old Titan rig, but had just been serviced. Water depth was about 60 feet at the time; water temp about 84 degrees F.
I was watching her pretty closely when it happened b/c this was her first dive in 2 years and she is not yet a comfortable diver. I saw her fiddling with the knob on the left side of the reg and assumed she was a little uncomfortable with her air supply. Then suddenly her reg just exploded in a full-on free flow and was blown out of her mouth.
To her credit, she did not panic and shoot to the surface. She was trying to get her octopus loose when I got to her and shoved my reg in her mouth. In the next few minutes, I tried to take stock of what had happened. #1 was that her primary stopped free flowing. #2 was that there were no leaks anywhere. #3 was that her octo was working fine. #4 was that she slowly got herself back in control. At that point, I was skeptical about the regulator itself. The tech who serviced her reg has done a lot of them for me over the years; currently, he does Titan service for several shops in my area. Nevertheless, I also have had a lot of bad service from other people.
We floated along at depth for 10 minutes or so while she calmed down and I tried to think this through. Eventually, I put her octo in her mouth. Then a few minutes later, I turned her over to the dive guide to watch as she continued the dive on her octo.
For the rest of our trip, I let her use my Atomic reg and took her Titan. I did everything I could think of to make the Titan malfunction over the next 12 dives and could not get another free flow. The only thing that did cause it was to put my face down horizontally (i.e., mouthpiece up) and let the mouthpiece slip slightly out of the side of my mouth as would be caused by not keeping my mouth firmly engaged around the flange. Doing so caused an explosive free flow even though, technically, the regulator was still in my mouth. That was my final diagnosis. She was playing with that knob on the body of the second stage, got the mouthpiece cocked sideways in her mouth with her head down and it just blew up.
Now I know I am telling this story to a bunch of really experienced divers, but, to me, there is a moral. While we would all know what is happening, or figure it out quickly, a novice diver like my daughter might not--and that could have disastrous consequences if the diver bolts for the surface. I personally am going to run my entire family through this experience on our next trip so they all understand how this can happen and what to do to avoid sudden panic. No doubt I am going to take a lot of grief from my wife who has over 500 dives, but I am going to insist that she do it also--maybe.