Hank49
Contributor
Although Yamaha 2-strokes are the most common engine here in San Pedro I think they're rubbish. I've had several and all have two design faults - (1) the lug on each piston that stops the piston rings from revolving and jamming in the side ports is a pin that's pressed into a hole rather than being an integral part of the piston (as is common on better brands). I haven't had one of these engines that hasn't finally succombed to the pin coming loose, the ring jamming, and the engine self-destructing; (2) the castings, though beautifully finished, are actually made of low grade materials. I was astonished when I saw cross sections of a propeller and an engine block at the extent of embedded cracks that were there from the manufacturing process.
I don't know what the best outboards are, but after much research I'll buy Evinrude Etech when the time comes.
It's changing though. The two stroke Yamahas are gas hogs and with the price of gas here it's becoming more cost effective for every day users to get a more expensive 4 stroke (of whatever brand or an E-Tec but mine is corroding already around the lower unit)
I've had three of the 2 stroke Yamahas (a 60, 25 and a 150 hp) and never had the problem you're describing but I've only put the hours on one that you probably put on yours. The 60 hps are known to be reliable workhorses.