I remember this thread and this accident very well. It was a little more than 3 years ago, not 8 years ago and we are talking about different accidents.Hey Mr. Know it all - it was indeed a fatality, and while I was over-exaggerating saying the fill op was cut in half, she was indeed killed, and several others severely injured. Here is the thread on it: http://www.scubaboard.com/forums/accidents-incidents/65766-accident-cave-excursions.html
Now I could care less if you fill one, but I certainly wouldn't, nor would I ask one of my fill operators to do it.
I hate to burst your bubble but the accident you are referring to was caused by filling and more importantly by dropping a possibly improperly cleaned O2 cylinder that was, ironically enough, made from 6061-T6 aluminum alloy.
From the thread you cited:
"Luxfer just updated their news release. The major point seems to be that the tank is a 6061 alloy. Luxfer news link
August 23, 2004 — Investigators continue to believe that the July 27, 2004 incident in Luraville, Florida was caused when an operator was about to fill oxygen into a scuba cylinder that was not designed for oxygen use and, most probably the valve and/or cylinder had not been purged of all organic matter. Ignition from the fall caused the organic matter in the cylinder to burn, which caused the resulting fire and explosion.
Investigators have determined that the cylinder was made of aluminum alloy 6061. Investigators have ruled out the cylinder as a cause of the explosion."
For two very obvious reasons, sustained load cracks were not even on the radar screen for this accident other than as rampant and incorrect speculation before the facts were even determinined.
I'd suggest next time to quote a previous thread or purport to have an informed opinon that you actually read the entire thread and maybe even do some independent research to ensure you are in fact informed.
It's the repetition of incorrect information by well meaning but less than rigorous with the facts people like yourself that continue to propogate urban legends like the "6351-T6 tanks are dangerous" myth.
Your statement that you would not require your fill staff to fill 6351-T6 tanks suggests you have fill staff and adds support to the argument that many dive shop employees, fill station managers, dive shop owners, etc, are badly misinformed about the abscence of risk associated with 6351 tanks properly inspected under current safety inspection protocols and the realities of 6351-T6 tank safety since those protocols were adopted.