Thank you so much for your detailed reply, I truly appreciate it.
I do have to correct you on one thing straight away:
Hello, Mr. Tanks A Lot,
[...]your deep understanding and unique insights into the diving industry, and I greatly admire this spirit of professional knowledge.[...]
I understand there is a language barrier at play (mine included), but I'm certainly no Mr., nor do I have any special insights into the industry. I'm in no position to develop any regulators, as I lack the expertise and knowledge that engineers possess. I'm just some random guy with a keen interest in the technical side who ran a workshop for a while. If you want to call me something, I love Mr. "Numbnuts"!
Once again, I appreciate the different viewpoints. While I'm still not convinced that stainless steel is a good option for oxygen use, I can certainly see the appeal for
"regular" air usage. Stainless steel brings a lot to the table in that context.
I do hear you on the O-rings. For a project a while ago, I looked into the prices of different O-ring materials. The O-ring in question was a BS1806-214 (standard cylinder neck O-ring). When ordering a few hundred, NBR came in at 0.003€ per piece, FKM (Viton) at 0.33€ per piece, and FFKM-----wait for it-----31.38€ per piece.
To my shame, I have never handled an FFKM O-ring or a gas appliance that used them. I would love to see how they perform!
As far as lubrication goes, there is nothing inherently wrong with Christolube 111. In fact, it is a great grease. The only thing I dislike about it is that the grease separates from the carrier over time. This is very noticeable on packed piston first stages, where the oil slowly oozes away from the grease. The same can be observed in a package of Christolube 111 that has sat unused for a prolonged period.
I do like Tribolube 71, Krytox 206, or Gleitmo 599. The PFPE lubricant market is fairly large, there really is a lot of choice. SCUBA is a tiny industry, so getting proper recommendations from the grease manufacturers is difficult. When I asked, I usually did so sneakily, under the guise of some HPP (high pressure food processing) application. That seems to have worked great so far for me.
The recommended grease is obviously food safe and can handle large pressures. For oxygen use, I stated right off the bat what the actual usage is. Unfortunately many manufacturers then don't even bother replying...
I hope that HotDive keeps being this open about their products. This is definitely a boon to the interested crowd, such as myself. Now, if you were to open up service manuals, schematics, and spare parts as well, that would take things to a whole new level for the DIY crowd.