Hey Don, if you have the inclination, I know I'd be interested in knowing more of exactly how a person goes about testing with one of these units you own, basically a how to guide from your personal experience, the steps you take, how you zero out the thing etc...
It would be very informative. You could even start a new thread and basically give an insider view to everyone else exactly what it takes to test your tanks, any details you have discovered, short-cuts, etc..
I think one of the things that holds a lot of people back who are on the edge is the confusion about how hard it is to actually do or not, and especially the time and costs involved in costs and maintenance on one of these units. Don't some of them have to be sent back to the manufacturer for calibration from time to time?
Oh, it's too easy with the Analox Portable CO analyzer really. Ever used their portable Nitrox analyzer? If not, see
How to use an Analox O2EII Nitrox diving analyser - YouTube
(1) Push the button to turn it on, remove the dome to expose the sensor to air, turn the dial to calibrate it to zero, and replace the dome. No need for temperature and humidity adjustment like with the Nitrox unit tho.
(2) Bump test it to make sure it's working. They sell a small can of weak CO which is allowed to fly on most airlines, but I just blow into it for 5 seconds as everyone's breath has a little CO. For bigger results, get a smoker to blow into it. Either way, there should be a few digit change in the screen.
(3) Crack the tank to let just a little escape, press and hold the sampling dome firmly against the tank outlet for 30 seconds, and if you see zero - good to go. It'll auto turn off after a few minutes of non-use to conserve the battery so just put it away.
(4) If you see digits appear in the screen, push the power button once to freeze it so it won't vanish when you move away from the tank, show the reading to your Op, and discuss the value if it's over 3!

Whether you dive a tank at 5, 7, 9 or whatever is a personal call.
The manual is actually an easy read, nothing like dive computers. See
http://www.analox.net/product-docs/manual-91.pdf
Opinions still vary on calibration. The manual says to do so every six months or before a trip, while the official word has changed to
"never mind" since you can use the calibration knob and bump test. I am doing annual calibrations at the company for now, that is this spring, but I might not next year.
The test should be done before boarding or at least before starting up as engine fumes can throw off calibration, especially on bigger boats with a cabin and the
station wagon effect. Additionally, I would not calibrate & test on the street before going to the dock as street fumes and throw you off.
Well, you could go with the Pocket CO for half the money, but you need to keep it in the ziplock for the entire trip as it is vulnerable to false readings from humidity and other environmental factors. They have a Scuba kit with everything for $200, but really - I disliked their special bag. Just get the basic 300 model for $139 and the calibration gas for $39 as they
do recommend semi-annual calibrations for low range testing. I like
slider gallon ziplocks for ease of handling and take several as they seldom last more than a day, carrying a spare in my dry bag.
1: With the unit inside the bag, turn it on, let it run self test, and see that it reads zero.
2: Crack the tank, fill the bag,
* close the bag & tank, and start your timer on your watch - waiting 3 minutes before reading.
3: If 3 ppm or less, empty the bag, turn off the unit, store in dry bag. If more than 3, your call. If more than 10, don't be foolish.
* Do not hold the bag to the tank as you crack it open! That is how I sent mine flying overboard. :silly: We turned the boat and retrieved it floating, but just a little water got inside and it was ruined. Again, best to test before leaving the dock really, but you still don't want it to go overboard.
Ok, here is a hint: How do you keep up with your tank after testing if it rides in the back of a panga with the others, and the DM wants to put your BC on for you to avoid having tourists walking around while the boat is underway? You know those free envelope return address labels you get from the Audubon society every year, or similar? Carry a supply in your dry bag, stick one on the tank under the valve outlet, and show the DM that it is your tank.

Remove before you go in, or if you miss that step, they're tiny, biodegradable and should come off in salt water.