Some people are just weird about anything old. They figure that just because they are getting weaker and more brittle as they age, everything else must be too. Actually, some metals age harden and can become brittle from time alone, but steel isn't one of them. It's cycles, not age that matter, and even cycles only matter a little. Dive shop people might not understand this, but a hydro tester ought to.
You might try to cheer them up by pointing out that your tanks are newer than the USA's main line bomber, the B-52, which is still in full time service!
I agree.
I just looked up an S-N curve (stress versus number of fatigue cycles) for ASTM 4130.
ASTM 4130 is the steel that most 3AA steel tanks are made out of.
With a maximum repeated load of 49,600 psi the maximum number of cycles it can experience is in excess to 10,000,000.
The 49,600 psi is the hoop stress a steel 72 will experience at a fill pressure of 2500 psi.
Even with stresses close to those experienced at hydro, the fatigue life of a steel 72 is close to 200,000 cycles.
The above assumes a cylinder structure that has not being compromised by rust or heat.
All 3AA cylinders are design to the same test stress of 70,000 psi (based on an equation provided on CFR49). The stamped working pressure is 60% of the test pressure (60% is just the inverse of the test pressure of 5/3).
Nemrod
Who is Lewis? I have seen my name commonly misspelled as Louis but

