Say goodby to the cave-cut drysuit.
Ill admit it, I am an early adopter. I see the utility in something, and jump right in, first generation and all. Although this is occasionally a cause for angst, usually I get the joy of an extended timeline with the good stuff, as it has been with the X-Scooter.
This is a review of the new Whites Fusion Drysuit. When I first saw this suit, I was skeptical. Several months later, when I tried on a prototype, I was so impressed that I ordered one on the spot. What won me over was two big things:
The suit reviewed here is one of the first production run of 200. The manufacturer and regional rep have been extremely cooperative, and suggestions made from these initial suits are being incorporated into the next version.
The Fusion is a shell suit in two layers. The inner layer is a thinner shell that is built a couple of sizes too big; the outer layer is a heavyweight lycra coverall that is built a couple of sizes too small. The two are held together at the wrists and ankles by Velcro, so it is a single unit.
The result is a suit that looks somewhat comical when you hold it up next to you, heres my suit, which is a size 2XL-3XL.
Since the interior shell is essentially non-stretchy, just like a TLS350 (yes, I know you think it stretches), it presents practically zero resistance when you move because its way too big for your size. The fabric never gets stretched tight (tightness restricts motion).
This floppy inner layer is held in check by the Lycra. This is tight enough that it holds in all the excess, and incidentally, makes for some impressive streamlining for a dry suit.
As you can see below, Janet was wearing blue jeans under the suit, the suit fits so well you can see where the waistband of the blue jeans are.
So thats the idea behind the suit. The big question is, does it work?
As Id said, this suit is one of the first batch of 200. So it was with some excitement I received it and first pulled it on. This being a shell suit, it is quite a change for me; all Ive used are neoprene dry suits, and lately, a CF200.
To say I was astounded by the fit is an understatement. I apparently have one of those hard to fit bodies, and every custom suit has been sent back at least twice for changes. Legs too long and shoulders too wide, apparently. Anyway, this suit fit me exactly like custom. Exactly. And its what youd expect, with the lycra pulling everything tight.
To get an idea of how this fits, heres a look at the suit with the zipper open. As you can see, the outside follows the contours of the undergarments.
All this shrink-wrap fit is worthless if you cant move. As it turns out, you can do stuff thats impossible (at least for me) in an ordinary dry suit. I really felt that the only thing restricting my motion was my undergarments (more on that later), and even with that, I would be forced to admit that my 3 mil warm-water wet suit is more of a restriction.
<sorry about the shocking sight of me bent over, but, well .anyway >
Another thing thats unique about the Fusion is the suit zipper placement. Wow. Different is a good word here. I was very pleasantly surprised at how easy it is to get your arms into the sleeves, without a conventional back entry that hits you in the face, or, a side zip.
As for getting your head into the neck seal, its like reaching over your head for ejection seat handles; grab, pull, and pop, your heads in place. A total non-event that is rather unlike the side zip neck-bend hip shimmy.
This is also the first zipper that I can zip up completely without help, and feel confident about. Cool!
The undergarments are rather different from the one-piece Flecton 200 that Im used to. After a bit of reflection, I realized that the one-piece snowmobile suit idea was really restricting motion, so I gave the Whites undies a try. They are certainly well built, and most importantly have stretch fabric and stretchy neoprene in the places that need it the most, like the knees/elbows/small if the back. They are easily ¼ as restrictive as a one-piece. And, they have the union suit zipper in the back that allows easy bathroom trips without dropping your undies on the bathroom floor, yuck.
So with all this new stuff, Janet and I put in some dives. Lake Tahoe is a balmy 53 degrees F right now, so I figured this was about average and a good workout for the suit.
The first thing thats different is getting the suit on. It has two layers, so its not as easy as a conventional suit; you have to pull on only the inner bladder as you get your feet into the legs.
After your feet are in the legs, its easy to pull up the suspenders. Then, pull up the lycra to your waist. This is easier than it sounds, its just like pulling on a pair of pants, and after this point, its just like any other drysuit.
Did I mention how easy the weird front zipper is? Well it is. Easy, that is. And weird, after years with a side zip.
Something else thats different is the new inflator hose that Whites includes with the suit. All you have to do is push it on the inflator nipple, you dont have to pull back the collar on the hose fitting. As trivial as it sounds, this is as cool as can be, and makes connections easy even with thick gloves. If this new fangled fitting makes you uneasy, with the vague extra failure point of a ball bearing or two, you are welcome to use your old school connector which works perfectly (since the suit nipple is the standard one).
In 53 degree water, I was wearing the Mk 1/ Mk2 undies and was plenty warm, although not as warm as I would have been with a CF200. In conversations with folks that switch between CF and shell suits, I was told of course dummy, and just stack on an extra thin layer. Shell suits have no built-in insulation, duh. Adding a layer does the trick and is warm as can be, and those who know me can attest, I am the king of the cold weanies.
A big concern was fit and flexibility underwater. Mobility was superb, and the fit was something to behold! Heres Janet:
And a close-up of her leg:
Something Id anticipated was scootering speed. As far as I could tell (we havent run a measured mile yet, but thats coming) the speed is identical to being in a wetsuit, my reference suit is a 7mm semi-dry. It is certainly appreciably faster than the CF200! Being a scooter-aholic, this is reason enough for me to get one.
This is also the easiest drysuit Ive ever flown. Just as a test, I flipped fins-up and waited for the air to rush into my legs. I wanted to see how easy it was to backpedal out of the position and recover.
The result was really, really unexpected the air just kind of meandered into my feet. The lycra controls air movement! After a while kind of hanging there I got bored and flipped back level. After some reflection, this worried me, because I often cruise along with air in my feet to keep them warmer, and I wasnt into something that would prevent it! So I tried it, without a problem, if anything its easier to meter how much air goes into the feet.
Im not a Weezle kind of guy, so Im not sure how( or if) the lycra would cause issues for these types of undies. With undies that dont count on large amounts of loft, like thinsulate, this suit is perfect. Im looking to try a layer of 4th Element stuff, too.
Concerns
A concern that remains to pan out is durability, and its the first question everyone asks. Thats valid, this is soooo new that Id be concerned too. What I didnt know is that this suit has actually been on the market since June! A subsidiary of Whites is a surfing company, OceanRodeo. I chatted with a surfer in NorCal that has had one since they first sold, surfing a couple days a week, and has had no punctures or issues besides a bit of pilling on the lycra. That was reassuring. Also, the rep gave me a swatch of the bladder material, which looks thin as can be. Try as hard as I could, I couldnt push a ballpoint pen through it. This is something I can do pretty easily with CF200, so thats an up-check in my book. The lycra coverall is pretty inexpensive to replace, too; if you rip it, get a new one (or take it to a seamstress at a dry cleaning shop), and all it takes is resticking some Velcro.
Time will tell, although for our primary diving shore diving and boat diving it looks plenty robust. I would admit to being nervous if diving a nasty, razor sharp old rusty wreck to penetrate.
Another issue actually comes from the background of surfing! The surfing suits have no feet, and only ankle seals. Somewhere in the translation to attached feet, the legs became 1)shorter and 2)thinner. This meant that the size I should have fit into, the L-XL, had legs that were about 4 too short; so, Im in the 2XL-3XL. (Amazingly it fits just like it was made for me!) The factory says the next batch will have bigger legs to fix this, so it should be a non issue.
Another concern I have is being ridiculed. Ha. The laughs on you, hater.
An issue I really do have is that the lycra just doesnt have enough turgor to hold up a fully loaded cargo pocket. While I cant seem to commit to X-shorts, right now I have a pocket on my waist strap that does the job, its just different. And the rep hinted broadly about new lycra styles coming in the future, with some sort of pocket. Hmmm. Take off old lycra and replace hmmm.
Oh, and back to the durability thing I found out that all it takes to fix the bladder is a heat gun. Just patch it in the field. Same with new seals. Thats pretty nice.
All in all Im very happy so far with the new Whites Fusion. This is the first really new thing Ive seen in dry suits for a long time, and its a humdinger. To say this has the potential to change dry suit diving is really not hyperbole.
Of course its new, so Im keeping an open mind about durability, and Ill keep yall posted.
Give one a try. Im not a caver so Im curious about how it would work for you folks I already know it works for my scootering lifestyle.
All the best, James
Ill admit it, I am an early adopter. I see the utility in something, and jump right in, first generation and all. Although this is occasionally a cause for angst, usually I get the joy of an extended timeline with the good stuff, as it has been with the X-Scooter.
This is a review of the new Whites Fusion Drysuit. When I first saw this suit, I was skeptical. Several months later, when I tried on a prototype, I was so impressed that I ordered one on the spot. What won me over was two big things:
- Mobility
- Fit
The suit reviewed here is one of the first production run of 200. The manufacturer and regional rep have been extremely cooperative, and suggestions made from these initial suits are being incorporated into the next version.

The Fusion is a shell suit in two layers. The inner layer is a thinner shell that is built a couple of sizes too big; the outer layer is a heavyweight lycra coverall that is built a couple of sizes too small. The two are held together at the wrists and ankles by Velcro, so it is a single unit.
The result is a suit that looks somewhat comical when you hold it up next to you, heres my suit, which is a size 2XL-3XL.

Since the interior shell is essentially non-stretchy, just like a TLS350 (yes, I know you think it stretches), it presents practically zero resistance when you move because its way too big for your size. The fabric never gets stretched tight (tightness restricts motion).
This floppy inner layer is held in check by the Lycra. This is tight enough that it holds in all the excess, and incidentally, makes for some impressive streamlining for a dry suit.
As you can see below, Janet was wearing blue jeans under the suit, the suit fits so well you can see where the waistband of the blue jeans are.

So thats the idea behind the suit. The big question is, does it work?
As Id said, this suit is one of the first batch of 200. So it was with some excitement I received it and first pulled it on. This being a shell suit, it is quite a change for me; all Ive used are neoprene dry suits, and lately, a CF200.
To say I was astounded by the fit is an understatement. I apparently have one of those hard to fit bodies, and every custom suit has been sent back at least twice for changes. Legs too long and shoulders too wide, apparently. Anyway, this suit fit me exactly like custom. Exactly. And its what youd expect, with the lycra pulling everything tight.

To get an idea of how this fits, heres a look at the suit with the zipper open. As you can see, the outside follows the contours of the undergarments.

All this shrink-wrap fit is worthless if you cant move. As it turns out, you can do stuff thats impossible (at least for me) in an ordinary dry suit. I really felt that the only thing restricting my motion was my undergarments (more on that later), and even with that, I would be forced to admit that my 3 mil warm-water wet suit is more of a restriction.

<sorry about the shocking sight of me bent over, but, well .anyway >

Another thing thats unique about the Fusion is the suit zipper placement. Wow. Different is a good word here. I was very pleasantly surprised at how easy it is to get your arms into the sleeves, without a conventional back entry that hits you in the face, or, a side zip.
As for getting your head into the neck seal, its like reaching over your head for ejection seat handles; grab, pull, and pop, your heads in place. A total non-event that is rather unlike the side zip neck-bend hip shimmy.
This is also the first zipper that I can zip up completely without help, and feel confident about. Cool!
The undergarments are rather different from the one-piece Flecton 200 that Im used to. After a bit of reflection, I realized that the one-piece snowmobile suit idea was really restricting motion, so I gave the Whites undies a try. They are certainly well built, and most importantly have stretch fabric and stretchy neoprene in the places that need it the most, like the knees/elbows/small if the back. They are easily ¼ as restrictive as a one-piece. And, they have the union suit zipper in the back that allows easy bathroom trips without dropping your undies on the bathroom floor, yuck.
So with all this new stuff, Janet and I put in some dives. Lake Tahoe is a balmy 53 degrees F right now, so I figured this was about average and a good workout for the suit.
The first thing thats different is getting the suit on. It has two layers, so its not as easy as a conventional suit; you have to pull on only the inner bladder as you get your feet into the legs.

After your feet are in the legs, its easy to pull up the suspenders. Then, pull up the lycra to your waist. This is easier than it sounds, its just like pulling on a pair of pants, and after this point, its just like any other drysuit.
Did I mention how easy the weird front zipper is? Well it is. Easy, that is. And weird, after years with a side zip.

Something else thats different is the new inflator hose that Whites includes with the suit. All you have to do is push it on the inflator nipple, you dont have to pull back the collar on the hose fitting. As trivial as it sounds, this is as cool as can be, and makes connections easy even with thick gloves. If this new fangled fitting makes you uneasy, with the vague extra failure point of a ball bearing or two, you are welcome to use your old school connector which works perfectly (since the suit nipple is the standard one).
In 53 degree water, I was wearing the Mk 1/ Mk2 undies and was plenty warm, although not as warm as I would have been with a CF200. In conversations with folks that switch between CF and shell suits, I was told of course dummy, and just stack on an extra thin layer. Shell suits have no built-in insulation, duh. Adding a layer does the trick and is warm as can be, and those who know me can attest, I am the king of the cold weanies.
A big concern was fit and flexibility underwater. Mobility was superb, and the fit was something to behold! Heres Janet:

And a close-up of her leg:

Something Id anticipated was scootering speed. As far as I could tell (we havent run a measured mile yet, but thats coming) the speed is identical to being in a wetsuit, my reference suit is a 7mm semi-dry. It is certainly appreciably faster than the CF200! Being a scooter-aholic, this is reason enough for me to get one.

This is also the easiest drysuit Ive ever flown. Just as a test, I flipped fins-up and waited for the air to rush into my legs. I wanted to see how easy it was to backpedal out of the position and recover.
The result was really, really unexpected the air just kind of meandered into my feet. The lycra controls air movement! After a while kind of hanging there I got bored and flipped back level. After some reflection, this worried me, because I often cruise along with air in my feet to keep them warmer, and I wasnt into something that would prevent it! So I tried it, without a problem, if anything its easier to meter how much air goes into the feet.
Im not a Weezle kind of guy, so Im not sure how( or if) the lycra would cause issues for these types of undies. With undies that dont count on large amounts of loft, like thinsulate, this suit is perfect. Im looking to try a layer of 4th Element stuff, too.
Concerns
A concern that remains to pan out is durability, and its the first question everyone asks. Thats valid, this is soooo new that Id be concerned too. What I didnt know is that this suit has actually been on the market since June! A subsidiary of Whites is a surfing company, OceanRodeo. I chatted with a surfer in NorCal that has had one since they first sold, surfing a couple days a week, and has had no punctures or issues besides a bit of pilling on the lycra. That was reassuring. Also, the rep gave me a swatch of the bladder material, which looks thin as can be. Try as hard as I could, I couldnt push a ballpoint pen through it. This is something I can do pretty easily with CF200, so thats an up-check in my book. The lycra coverall is pretty inexpensive to replace, too; if you rip it, get a new one (or take it to a seamstress at a dry cleaning shop), and all it takes is resticking some Velcro.
Time will tell, although for our primary diving shore diving and boat diving it looks plenty robust. I would admit to being nervous if diving a nasty, razor sharp old rusty wreck to penetrate.
Another issue actually comes from the background of surfing! The surfing suits have no feet, and only ankle seals. Somewhere in the translation to attached feet, the legs became 1)shorter and 2)thinner. This meant that the size I should have fit into, the L-XL, had legs that were about 4 too short; so, Im in the 2XL-3XL. (Amazingly it fits just like it was made for me!) The factory says the next batch will have bigger legs to fix this, so it should be a non issue.
Another concern I have is being ridiculed. Ha. The laughs on you, hater.
An issue I really do have is that the lycra just doesnt have enough turgor to hold up a fully loaded cargo pocket. While I cant seem to commit to X-shorts, right now I have a pocket on my waist strap that does the job, its just different. And the rep hinted broadly about new lycra styles coming in the future, with some sort of pocket. Hmmm. Take off old lycra and replace hmmm.
Oh, and back to the durability thing I found out that all it takes to fix the bladder is a heat gun. Just patch it in the field. Same with new seals. Thats pretty nice.

All in all Im very happy so far with the new Whites Fusion. This is the first really new thing Ive seen in dry suits for a long time, and its a humdinger. To say this has the potential to change dry suit diving is really not hyperbole.
Of course its new, so Im keeping an open mind about durability, and Ill keep yall posted.
Give one a try. Im not a caver so Im curious about how it would work for you folks I already know it works for my scootering lifestyle.
All the best, James