Vintage memories of DIY

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Hi Rich,

Thanks, that brings back memories some good, some not so good. I bought a 3 lb. weight mold from a dive shop back in the early 70ies. It was a 2 piece mold that hinged on one end and had a clasp on the other. It worked great and 80% of the weights looked store quality. In fact, later I would trade/sell some of those weights at a dive shop for larger ones.

Until one day.....after pouring a few weights, I somehow missed seeing a bit of water left in the mold and when I made a pour, a geyser of molten lead erupted back through the pour hole. The liquid lead shot up high enough to hit the ceiling. I owe my eyesight to a pair of safety goggles as a drop hit them and would surely have taken one of my eyes out.

So please, if anyone is going to pour their own lead weights, do it outside or in a very well ventilated place; wear proper safety equipment, and if you use water at all in the process-ensure your mold is completely dry before pouring.

BTW the DIY spirit is alive and well. Why not join us in the DIY forum?
Do It Yourself - DIY
 
Good point about the safety goggles, I did wear them and should have mentioned them.
 
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My first UW compass was made from a souvenir from someplaceorother with a round, aluminum disc for the needle with glow-in-the-dark paint which I fit into an no-longer-working drug store ($12) dive watch. I used a rubber band to seal the winding-knob hole and made a strap from an old inner tube. The watch's bezel was perfect for setting N. I probably had it down 90' or more without an leaks. I wish I still had that compass.

Almost all of my weights I cast myself with the Aqua Craft non-hinged weight mold (fill 2/5 for 2 pounds etc). A friend of mine found a hinged mold and I was envious at first but found it was an advantage to be able to pour just the right amount of lead for my needs. I tried coating them with Dip-It and painting them with boat paint but nothing ever really held up well.
 
'The Mask,

One of the great pioneer divers of all times was the late Charlie Sturgil. "The Old Walrus," as he was affectionately known, started his diving career in 1929 in the frigid waters off Northern California where he hunted for abalone by a method he described as "feeling for abalone." He would dive on a reef, feel until he found an abalone and pry it off, without the use of mask, fins, snorkel or thermal protection.

Charlie began diving with a mask using a Japanese mask in the late 1930s which was loaned to him by his good friend Bill O'Conner. A few years later after the end of WW 11, Charlie, a master tool and die maker and an inventor of sorts, developed the necessary tooling to produce masks on a semi-custom basis for himself and a few close friends. I consider myself very fortunate to have been included in the latter category.

In early years during the genesis of recreational diving the masks were either too large, too small, too stiff or after a few dives, would rapidly deteriorate into a gummy, sticky mess. This did not make for comfortable diving! After using a number of the masks of that era,the Japanese imports, and the American made Sea Net, (which was a copy fo the Japansese made mask) I decided it was time to contact Charlie to ask him if he could make one of his custom masks for me.

After checking my meager finances, found I could possibly afford one of Charlie's masks, so I gave him a call. "Sure, Sammy, I'd be happy to make a mask for you, come on over", Charlie replied to my request. Within moments I was off to the temple of Southern California diving, Charlie Sturgil's garage.

I was met by this jovial hunk of a man with his infectious, ever-present smile. "Hey ya, Sammy" was always his cordial greeting. Alter a few moments of catching up on the diving scene it, was time to get to work. "Sammy, I'm now making two masks; the original for $6.00 and a new oval model for $8.00", Charlie explained. After considerable soul searching and penny counting, I opted for what I felt I could afford, the original round mask for $6.00.

Now, Charlie's garage was something to behold. It appeared to be in total disarray, and the best way to describe it would be the day after a big sale in a bargain basement. Diving equipment in various stages of repairs, pieces of metal, lengths of stainless rods scattered about... Omnipresent was the huge metal turret lathe and miscellaneous metal working machines. But to Charlie, it was his arena, it was where he excelled in turning these seemingly scrap pieces of metal into custom spear points, spear shafts, yes, even masks.

Charlie knew the location, size, shape and type of everything in his garage. His storage system was logical and certainly workable, but it still defies the imagination how he managed to find anything, let alone make anything, but he did.

Charlie went to work with the speed and skill of a emergency room surgeon. He immediately uncovered a length of 5 inch O.D. soft rubber World War 11, surplus firehose, from which he cut a 4 inch piece. He placed the piece of rubber hose in the wooden mold and proceeded to his trusty bench grinder where he slowly cut a 1/8 inch wide, 3/32 deep groove all around the edge for the glass. This was followed by the rough contouring for the forehead, cheeks, and upper lip. He then went to his metal rack and withdrew a piece of 3/4 x 16 inch 22 gauge stainless steel, which he placed in his specially constructed mold and carefully, yet skillfully, forced the stainless steel around the mold forming it into a familiar round mask shape. His next step was to form the band evenly and smoothly around the mold creating the lip for the compression hand with light rapid laps of a hammer. Using silver solder, the welding process of the era, he soldered the tabs for the strap and the compression screw tabs to complete the band. A piece of pre-cut 1/3 inch glass, the same kind used for window glass, was taken from the shelf and fit into the groove; the compression band placed around the mask and the compression screw tightened.

At last, the mask was assembled. My own custom Sturgil mask! Charlie proceeded to take some cursory measurements of my then youthful face, and returned to the grinding wheel, skillfully grinding a little here, a little there, another trial fit, a little more grinding. Finally, a perfect fit. A final hand finish with fine sandpaper, attaching of the strap, cut from a truck inner tube, and I was the proud possessor of a real genuine Charlie Sturgil Original Style Diving Mask.

This occurred many years ago when diving as well as life was much simpler, a time when pride in workmanship and ownership were at a premium. Charlie made almost 40 of these one of a kind custom dive masks, however only three are known to have survived the rigors of our disposable society, mine, Alex Pierce's of Toronto, Canada and Charlie's widow's Laura's mask which now on loan and rests in a Southern California museum. And indeed they are museum pieces... the three remaining masks are all at least sixty years old and represent an era which was experienced by only a precious few which will never be experienced again upon this earth.

Charlie has reverend position in the fraternity of diving pioneers; he won the world's Spearfishing contest in 1950 with a pole spear, was a LA County Underwater Instructor and serendipity developed much of the spearfishing and SCUBA equipment which has become mainstream in todays diving.

I will never forget Charlie, nor will anyone who ever knew him.... nor will there ever be another mask like a Sturgil Mask.

SDM
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
post script;

Charlie passed on November 15 1984, His devoted wife Laura passed on a few months ago at the age of 90.

About 15 years ago at the last "Fathers of Spearfishing" gathering at Seatec/inflatable systems in Corona California I organized a "Tribute to Charlie." Nothing formal, we just stood around and told stories about our experiences with Charlie--and what stories were told...The experiences we had!

If Charlie knew you and liked you he always addressed you in the familar; Ie Sammy, Bobbie, Jimmie,--Those he didn't have great admiration or didn't know well it was formal Sam, Bob or Jim.

His daugher Laura Lee was married to Billy Meistral, one of the twin brothers who founded Dive and Surf and the very sucessful Body glove. Billy also passed on several years ago.

A SoCal spearfishing club The Fathomiers has been presenting the Charlie Sturgil spearfishing meet for about 30 years...It came full circle when Charlie's grand daughter, Laura Lee Gonta won the meet several years ago using one of Charlie's legendary pole spears.

I still have a number of items custom made for me by Charlie; the mask, points, stringers, dive float frame etc. All are as good as they were when he made them so many years ago, no longer is use they are religated to places of honor in my garage, a silent testimony to days and dives of the past.

So now you know...Just a small part of the rest of the story

SDM
 
Thanks for sharing that story Dr. Sam. It's nice to be reminded that despite of of the modern elastomers, space age coatings and goofy features that if you take it all back to basics it can be pretty simple. A mask made to fit, compare that to the marathon shopping expeditions some go thorough to buy a mask that fits line Cinderella's slipper. It's equally good to hear of that craftsmanship that still lives in the hearts of many DIY folks.

Pete
 
My first DIY attempt was when I was about 8, we attached a long hose to a bicycle pump so we could stay down in a pool longer. It turned out about as well as you would expect, but it was a learning experience.
 
Ididn't build it ...but it was a DIY garage built gun..

My all time favorite spear gun is a "Bottom Scratcher." It was designed/developed in 1939 by Wally Potts and perfected by the Bottom Scratcher spear fishing club of San Diego, California. It is the original California long gun, constructed of by the joining of a simple tube SS handle containing a one piece trigger to a 1&1/4 inch dowel barrel, and a long balance bar that was either made of wood or SS.

In the very early days if spear fishing around 1950 Wally sold a Bottom Scratcher gun to Paul Hoss a member of the Dolphins spear fishing club which had won the very first spear fishing meet in Laguna Beach in the Summer of 1950. When he sold it to Paul who lived in a suburb of LA, Jack Prodanovich is reported to have said to Wally that "Selling a gun up north was like selling guns to the Yankees." And he was correct. Paul disassembled the gun did some modifications that improved the trigger pull and began producing a very close copy affectionately became known as the "Hoss gun" by the "Yankees" of Los Angeles and Orange County. The Hoss copy was cosmetically and functionally identical in every respect except for the Sturgil muzzle which was the muzzle of choice for all guns used by serious Yankee spear fishermen. The guns which were made by Wally and Paul were all custom made therefore no two were exactly identical. It was reported substantially less than 100 were made in a 30 plus year period by Wally and some where between 20 and 30 by Paul in about a 10 year period. Needless to say they were difficult to obtain and are now scarce and highly prised by those who own them, or collectors of diving memorabilia.

Known through out the spear fishing fraternity as the "California long gun" and on occasion the "Long Tom," they were made for long shots at big fish in then the clear unpolluted waters of SoCal.

I was fortunate to have ended up with two. My own personal custom gun and a friend's who after being chased out of the water by a shark decided that spear fishing was not for him, so he sold it to me a half what a bare unrigged new one costs -$20.00.

My guns measure 7 foot 9 inches plus the point which can have many configurations and lengths adding as much as a foot if the Prodanovich point impact aka power head was used. It has a sling pull of 4 foot 8 inches and the 5/16 diameter SS arrow rides on the first rails to be installed on a spear gun. It has a balance bar that extends approximately 15 inches behind the trigger mechanism.

It was made during the era of the kettle cured rubber. I can't recall when surgical rubber for spear gun slings became popular but I think in the mid 1950s. I used 28 or less inches of surgical tubing for power when it became popular and readily available. I do vividly recall the first time I test fired it at Ships Rock off Catalina using the then new surgical slings...the arabelete type slide ring exploded totally disintegrated ! The arrow went flying in to the blue water never to be seen again by man--or at least me...so slide rings from aerospace material was custom made. A number of years later Joe La Monica who developed the Voit/ Mares/JBL gun began producing a very strong SS slide ring which I modified and converted my guns to use.

My first and my favorite gun has a custom (aka home made) "San Diego" style "dump pack" constructed from a piece of SS sheet, a SS Piano hinge, several lengths of WW 11 webbing and a SS rod as the release pin. The dump pack contained 200 feet of yellow 1/8 Polypropylene line fan folded into small bunches secured by two pieces of a bicycle inner tube (they won't rot) terminating with a small WW11 water purification bag modified into an automatic Co2 inflation float. It has a 15 inch SS balance bar

Gun number two is equipped with a huge six inch "Riffes Reel," produced and marketed about 40 years ago by a now defunct San Diego company by the name of Aquacraft. The reel holds about a jillione miles of hard lay tuna trolling nylon line. I can not recall how much it holds and I have never been reeled there fore cannot accurately state with any reasonable amount of certainty the amount of line on the Riffe's reel but it is a lot! It originally came equipped with a 15 inch balance bar, which the former owner trimmed to eight inches. I found this too short and extended it to it's original length of 15 inches by the addition of a piece of 1 &1/4 wood dowel.

Do I still use the guns? Heck no, especially when one Bottom Scratcher/Hoss gun sold on E bay several years ago for $2500.00 plus dollars.

I have several custom wood guns I made about 30 or more years ago that I currently use, but another story for another time.

But-- I still have wonderful memories of the Bottom Scratcher and years gone by.

SDM
 
Wow, I had expected some stories of tow sleds or boat ladders gone wrong but these were greats stories about the early-early days of diving. Thanks for sharing.
 
Tow sled......crashed mine into the bottom of Crystal River, FL the first time out. Pulled the hardware off the sides rendering it useless. Made another one and learned to fly it the following week.
 

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