Wrong durometer would be my first idea, like others have said, it should be a 90. That said, I have seen several other less common problems. I have seen a hose that had a threaded section that was a tiny bit too long ........or the HP post was not deep enough depending on how you want to think about it. When you screw in the hose, the metal of the hex portion should meet the first stage and completely close the gap. This hose would leave a tiny gap when fully installed, it had to be replaced (or modified). Another possibility is the hose end is slightly bent due to falling. This may have not shown up until you removed the hose for the first time after the damage occured. Install the hose hand tight then look carefully at the hose end to first stage interface, it should be even with an even metal to metal contact all the way around. If there is a gap anywhere around the interface, it will not seal properly. I would also suggest you install the proper oring, pressurize it and note where on the first stage and hose the extrusion occurs, mark the spots with a sharpie, remove and reinstall the hose and try again to see if it the extrusion happens at the same place. If it does, there is some damage to the hose or first stage at that spot. Finally, when you have the hose off, look at the port, it should be round, smooth and even, no dips, nicks or out of round. Odds are it's the wrong durometer but other damage can cause the problems.