Making a port cover

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wmiller

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I have a Seatool housing and right now they do not make a port cover. I am considering making one. Has anyone made a cover? What material would you recommend? Would I need something like a .5 ml neoprene? I'm not much of a seamstress so this could be challenging!!

Thanks,
Wendy
 
I gave my port cover to a photopro on a liveaboard, thinking, "how much could it cost?" When I went to reorder it, I got my answer: $90. For a square foot of neoprene? I ordered some 2 mil neoprene from here:

Seattle Fabrics

I liked the camo, but i went with red.
 
Are you talking about something like for a dome port, or for the opening in the housing itself when there's nothing on it? For the opening of his housing as I recall my husband rigged up something from a tupperware type lid that was about the right size. His dome port came with a thin neoprene cover, that is probably the way to go, though sewing neoprene can be tricky sometimes (some machines just don't like odd materials like that.) Glue and tape the neoprene might be another option. My husband has one that's getting beat up and wants a new one, if I ever get around to making it I'll let you know how it turns out. ;)
 
I have a flat port which is 3.75" across. If I do get the neoprene is it possible to rig up some elastic so it stays on. I am having a hard time visualizing how to do this.

Thanks
 
Well, you could take a piece of elastic a little less than the circumference of the port. And cut a circle of thin neoprene large enough to cover the port and however far you want it to go down the sides. The you would stretch the elastic to fit around the edge of the neoprene (overlapping the elastic a little) and sew it on. The edge of the neoprene will be longer, so what you do is mark both, say 8 marks evenly spaced around the circle and on the elastic. Pin it in place at each mark. Then when you sew, you stretch the elastic so it can line up with the edge of the neoprene and be more or less even This might work for a small port. You might try it with a piece of plain fabric first for practice and to see how it works out.

The other thing you could try is to make a tube to pull the elastic through. Like use a long enough piece of lycra and sew the edges to the neoprene, or better yet fold it in half over the edge and sew it around the edge, as that would finish the edge too. Then you need to snake the elastic through the tube (use a safety pin) and tie or sew the ends together. Does that make sense at all?

For something bigger, sewing elastic around a simple circle won't work very well as it will get very bulky and the elastic might not even stretch far enough to make it around the circle. The large commercially made ones will generally have shaped wedges of neoprene pieced together to eliminate the extra material. Or you could cut wedges out of what would be the sides and sew the new edges together. Not sure if I have described that well either?
 
i dont know cameras but i do sew and hubby has had me make a few things to cover his dome ports (is that the word?) in the past

i have used lycra, 5mm neoprene and elastic

a round peice of neoprene slight larger than the circumfrence (sp) of the dome/lens thing and then a long piece of lycra that i sew onto the neoprene so it resembles a bowl once once all sewn together.

i then sew elastic into the lycra edging so he can slip it on and off his camera rig either in or out of the water

oh, and for the neoprene when he retired his last wetsuit i cut up in big pieces the re-usable bits so i have a box of neoprene on hand for these jobs

cheers
 
wow, thanks alot! I can follow those directions. Question-when you sewed the lycra to the neoprene did you do by hand or can I use a sewing machine?
 
i have 2 sewing machines and a overlocker (i think the US people call them sergers)

i overlocked the edges of the lycra so it doesnt fray - lycra generally doesnt fray but it looks neater also.

what you could do is make it a double thickness, sew it and then turn it inside out so the seams will be hidden.

slow and steady with the sewing machine as 5mm neoprene isnt too friendly to your machine... wear goggles (or your mask ;)) or safety glasses, just in case the needle breaks. i have 2 machines, my 1st sewing machine i use on this stuff so if it breaks my machine i wouldnt be toooo upset but so far it chugs along quite well, i just take it at a steady pace

also helps that im using old neoprene from hubbys suit so it has been compressed a bit, if i was using brand new neoprene i think i would look at the 3mm before i made a decision

how cool is this... i get to talk sewing on a scuba site!

cheers
 
oh, and thing to remember is not to make it a tight fit... reason being hubby can keep his on and take it off when in the water, once you have gloves on it could become a hassle

so even if you make the cover a bit larger you can make the elastic the correct size (use a elastic that has some give) so you arent struggling putting it on and off

cheers
 

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