Making a BC?

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What is your background/profession? Do you have any knowledge of design and build of BCD's? I do not have any experience with this subject.Curious to see what others have to say about this.Good luck.
 
I am considering it myself. I have read about others doing it. My purpose was to take a bladder that I already had and sew up my own wing making a smaller wing than I could buy. I put this project on the back burner as companies started making smaller wings in the 18-20 pound range.
I was going to use a 44# bladder and cram it into a shell that would only allow the bladder to expand partially and give me about 18-20 pounds of lift. I think it would be a fairly simple project if one had a suitable bladder. There was a thread a while back about a lady who made a bladder out of an innertube. I say go for it.
 
My thoughts would be to use a Backplate and harness with a bladder.
We have a guy in our local DIR group who did this. He used a plastic backpack from a discarded Dacor BC, a DiveRite Junior Wing (the old style, with the clips at the bottom), the spine pad from some other BC, and a bunch of webbing and D-rings. He calls it the "Frankenstein" BC, and he claims he's had it for about 10 years (so I guess it predates a lot of the currently available accessories like STAs, donut wings, etc). He uses it in the pool sometimes when we do our DIR "practices", but prefers a more DIR-compliant setup (with a metal backplate) for openwater diving.
 

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