From the second one in the list titled "A Bad Bargain"
First of all the guys problem was dive skills and buddy skills. A malfunctioning reg should never create a life threatening situation. A free flow shouldn't be big deal and they're pretty common especially in cold water.
Micheal Ange, the author, goes into how bad three man teams are. I disagree but let's leave that.
The main issue of the article...the reg. the authors assertion is that a qualified technician would have caught the problems during prepurchase inspection. They blame metal shaving in the reg and the resultant damage to the first stage seat for the free flow. The author states that dealers are required to inspect each reg. That's sort of true but if you read a bunch of dealer agreements you might conclude otherwise. In either case, no one requires the first stage to be disassembled. Without disassembly, the metal shaving may very well go un-noticed.
This is a manufacturing problem I spent 17 years in various manufacturing related engineering positions and the manufacturing process, 100% test and audit processes need to prevent rediculous defects like this. A dive shop technician would only catch this if it caused the reg to fail in the short time that he would likely have it under pressure to be checked.
The lose port plug. He states that the o-ring was extruded. Air pressure against an o-ring that isn't secure is what causes it to extrude. As long as air is going out, I doubt much (or any) water was going in. BTW, I'd guess that o-ring popping out was the pop, the diver heard behind his head...but maybe not.
This accident did not happen because the victim baught on the internet, as suggested. It happened because the diver, like so many others, doesn't know how to dive in a team, doesn't know how to manage a free flow and doesn't know how to inspect his equipment which should be done before every dive and not just when you buy the regPort plugs and hose connections should be inspected often. they are o-ring sealed, don't need to be very tight and especially hose connections can losen. Check them. Regulators should be tested for function before every dive, including and especially a negative pressure test. A leak in the second stage because of a damaged or dirty diaghram, cracked housing or a lose/torn mouth piece is a sure way to end up sucking on water. Simply plug the HP intake (or connect to a tank valve with the valve turned off) and suck...you shouldn't get anything. If you do, there is a leak someplace. Not only that but if you test the reg out of the water and on't do this test, the reg will appear to work fine. A little secret here is that dive shops often miss this one but no matter because you should do it before every dive. You never know when the second stage will get damaged or get some dirt in just the right place. Additionally, the most common time for regs to fail seems to be immediately AFTER servicing by a technician. Testing the reg your self may be more critical at this time then at any other so you had better know how.
IMO, SD took what could have made a really good example and a good discussion and turned it into cheap dive shop...don't buy on the internet propoganda lamost completely ignoring all the real issues.
I appreciate you suggestion to study accidents and learn from them but all too often SD is so far off that the reader really needs to do their own analysis.