OP
Eric Sedletzky
Contributor
I remember seeing a post about the different levers and the angles where the lever takes a 90 degree turn to go into the barrel are slightly different.ZKY, it's not worth trying to re-seat the old poppet. The new one is not that expensive, easily available, and then seats are literally a dime/dozen if you DIY them like awap did. You just punch them the out of EPDM sheet.
There are two related issues you might think about. One is converting your 109 to balanced; to do that, instead of the duro poppet you buy the s-wing poppet and balance chamber which used to come standard in a G250 rebuild kit. Then you buy the G250 spring which is easily available for about $5. At that point your rebuilds are a bit more expensive, but my experience is that the balanced ones hold a tune better. Others may disagree. Most people agree that there's at best a subtle performance gain going to balanced, often not noticeable with a good balanced first stage.
The other issue is that when you go to the new poppet, you might find a compatibility problem between the new poppet and the old lever. There's a long thread on that somewhere in the archives. I'll take a guess that about 1/3 of the time I've had less than stellar performance with the old lever/new poppet and in each case I bought the new style lever and the problem was solved. Couv really knows a lot about this because he's rebuilt so many of these, DA and awap too.
Edit: I just saw that vintagedoublehose has the duro poppet for sale.
I already have a 109BA that I use as my primary. This is for my octo.
Then there's also one I'm working on for another person who got a regular adjustable on ebay and I'm going through it. It looks like somebody tried to use an old poppet out of something else and the grove made by a different volcano orifice doesn't quite line up with the volcano orifice in this particular 109. The result is a hiss I can't get rid of, so it will need a brand new poppet.