I think the primary problem with the GoPro seals are that they are not like a conventional circular section o-ring, which are usually designed to compress slightly and wipe a little as the housing door is clamped shut. Going way back the Nikonos III was of this design. My Canon S90 in a WP-DC35 housing is of a similar design concept (as are many other items of UW equipment), and I've never had an issue. Once the door is closed, water pressure acts on the lubricated o-ring allowing it to move and seal against its recess and compensate for varying depths and pressure.I suspect that most people leave their GoPro tightly closed during periods of un-use. Personally I leave my camera un-latched to the seal is not constantly compressed. I believe that it will eventually become permanently compressed and could then leak. I also periodically clean my seal and the mating surface with a minimal film of silicone grease. So far no leaks.
Both the UW and Dive housings for my GoPro Hero 4 have a much softer, irregularly shaped seal profile which does not wipe much as the door is closed... it is essentially a simple compression seal held shut by an over-centre clamp.
While this is adequate for moderate depths, one key difference between the standard UW GoPro housing and the Dive housing is the provision for a secondary lock on the clamp to prevent it opening if deeper water pressure compresses the door against its seal and the over-centre force is negated.
Heard stories of standard UW housings springing open on deepish dives when the catch brushed a hose or wing.
I've personally witnessed a GoPro flood on a 25m dive because it turned out a single small hair (eye lash?) had fallen across the seal unnoticed by the normally meticulous owner. In my WP-DC35 the o-ring wiping action in closing the housing door probably would not have failed vs a compression seal.
So these days I am totally OCD about the GoPro seal, Ricardo has some great tips above!
I first took the new Dive housing UW empty to check seal integrity, remove clean and very lightly lubricate the seal, then always leave the housing open between dive trips so the seal doesn't develop a set.
I double check for lint/hairs every battery change... which unfortunately is every second dive with the (tiny) LCD back in place.
So far so good... fingers crossed
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