sandpaper and/or lubricant
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lubricant
much better option than "get a bigger hammer"....
sandpaper and/or lubricant
User guide to hammers:my sledgehammer but lost it
There might be some subtle difference in the old case making it harder, but no worries at that pop-in force. The biggest difference is between the first insertion and subsequent insertions. There's no give in that little bulge until its first flex.
That old vane that I photo'ed in another post went in to my G250 just fine, but it was an old vane that had been flexed by removal and re-insertion more than once.
I think you'll be fine.