Good luck with that. I've been waiting 3 months for a replacement for a guy with a scratched volcano from a previous technician.
Company financials are worrisome.
As has been pointed out, the threads shouldn't matter. It's a face seal on the reg body and a side seal on the DIN bolt. If the two surfaces are perfect, I don't get it. Even a lack of parallel faces shouldn't leak. Extrude maybe, but not leak.
Maybe try a 70 duro oring (only) in the shop. That might seal to a microscopic imperfection better than a 90. Then again,
@davehicks had the opposite result. In any case, you can't release it to the customer that way, but it might point to a cause. Other than that, I have no suggestions.