2airishuman
Contributor
Is there any way to dive a pair of aluminum 80's with a manifold such as this:
DGX Premium Dual-Outlet Manifold w/Isolator | Dive Gear Express®
but only use 1 set of regulators to breathe both tanks? Is this advisable? If not, why?
I am looking to prolong bottom time in shallow water (30-40 ft) on EAN/36 without having to dump my pair of tanks for a steel cylinder.
Well I'm not an expert but have been looking into tank configurations lately and I'll give you my $0.02 worth.
In order to convert your existing AL80s to twins you will need bands ($100) and a manifold ($100 and up). You may also need to upgrade your BC depending on what you have. Once you've done all that, if you do not need the redundancy of dual regulators, yes, you can plug one of the outlets (with a metal plug with an O-ring, not just a dust cap) of the manifold, and get more bottom time -- though without (as has been pointed out upthread) the benefits of redundant regs that manifolded doubles provide.
You may find that the pair of AL80s is "floaty" and creates trim problems.
Assembling individual tanks into a twinset, and breaking down the twinset into individual tanks, is a somewhat fiddly process that requires a flat, clean work area. It also requires purging all the air from the cylinders, which may lead some dive shops to insist on a VIP before the next fill. So unless you're going to dive the twinset all the time, you'll want additional tanks.
My advice would be to get another 1st stage and SPG, and bands, and dive the two AL80s as independent backmount doubles. That will give you the extra gas without having to re-valve your tanks and with greater flexibility to dive just one when it makes sense. Initial cost will be a little higher, depending on your taste in regs, but not much, especially when you figure that realistically you'll need a third tank if you manifold the two you have.
The only real disadvantage of independent doubles, compared to manifolded doubles, is that you lose access to half your gas in the event of a freeflow (or other reg failure). For the kind of diving you're doing, that won't matter as long as you keep the usage reasonably balanced between sides.
Another fact to consider is that even the largest steel tank will weigh substantially less than twin AL80s.
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