buddhasummer: The battery cap and case are both Delrin. I have never heard of threads stripping on a Petrel.Pao: The battery compartment is isolated from the case to prevent incidental moisture ingress to the electronics, during a battery change with moist hands for example. (Note: this was not always true, so depending on when your unit was manufactured it may not have this feature) (Note: even with currently manufactured Petrels, the seal between the battery compartment and the electronics will NOT seal against water pressure of any kind, aka do not dive without a battery cap).Changing the battery cap o-ring periodically is a good idea. Nitrite o-rings can deteriorate over time due to ozone exposure (which naturally occurs in small amounts). You shouldn't need to replace your o-ring more than once a year, if that. The o-ring is size 112.