Frozen Fetzer valve? Gonna need some ball bearings, 3-in-1 oil, gauze pads, and about ten quarts of anti-freeze (preferably Prestone) . . .
Seriously, I suspect that this variance will likely be within spec?
Did you hook an SPG up to decide the winner? Note that a manual SPG in and of itself is probably more suspect than either sending unit. Compare to the fill station's gauge upon fill? Did you swap them out from reg to reg first stage (not talking swapping regs on the same tank, but swapping the pressure transducers from reg to reg?
Have an easy check tank gauge?
A non-submersible SCUBA cylinder pressure checking gauge in both Imperial and Metric and works on all DIN valves.
www.divegearexpress.com
I run two transmitters on my primary and usually like them to stay in sync so I get it, but if you go by the most conservative one, it should be OK on a dive? 500 vs 700 at the end of a dive? 500 vs 300? Who's pressure limits dives? Does she use more air faster than you?
If you WERE able to calibrate them, which would you assume is the "right" one?
Also, are these Swift transducers or the MH8A generics? Is there a split in the age/mfg date?
I like nice full 3,000# fills, but I don't usually quibble with a 2,850-2,900# after all the shouting is done.