servicetech:
the d-400 can be a bit tempermental. and running a higher ip is going to make the cracking effort on the second stage alot less. 5 psi plus or minus on a first stage can change your second stage cracking effort more then a bit.
good luck
The D400 is one of the least tempermental second stages in terms of IP variance. The center balanced poppet design is among the least downstream biased balanced SP designs and a 5 psi variation does not make a significant difference in cracking effort.
You need to remember the D400 was introduced on the MK 5 and Mk 10 first stages. Both those first stages were balanced, but both also had constant diameter piston stems. This meant that, unlike the current Mk 20 and Mk 25 piston designs where the diameter of the seat/knife edge end of the piston is slightly larger in diameter than the shaft to acoomodate the area of the knife edge itself, the IP still varied 5 to 6 psi as the tank pressure fell from 3000 to 300 psi due to the fact that the area of the knife edge was not fully balanced. Consequently, a 5 to 6 psi variance in IP was a fact of life for the D400.
The D400 did get more tempermental with the change to the plastic orifice as they were then harder to fine tune for minimal cracking effort (.6 to .7 inches of water), but the current SP specs call for cracking efforts in the 1.0 to 1.4 range anyway, so this is really a non issue if the tech sacrifices a little cracking effort performance for compliance with the specs.
The other issues with the D400 being "tempermental" were due to the more recent crop of techs not working with many of them and being generally non-proficient with the nuances of their unique adjustment procedure and the critical importance of the proper order of lever and spring pad adjustment.
SP really screwed the D400 with the move to a plastic orifice and with their apparent inability to properly train their newer techs, Please don't make it worse by calling the D400 "tempermental" - it isn't.